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FUZUAN MACHINERY develops and produces machinery for processing glass used in automotive and provide turnkey solution
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16000mm Pre Heating Laminated Windshields Vacuum Line

Mechanical Technology Co.,Ltd

16000mm Pre Heating Laminated Windshields Vacuum Line

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Brand Name : FUZUAN MACHINERY TECHNILOGY

Model Number : FZVPL-10

Certification : CE

Place of Origin : CHINA

MOQ : 1 SET

Payment Terms : L/C, T/T

Supply Ability : 5 sets per month

Delivery Time : 40-60 work days

Packaging Details : Wooden case in containers, to be packed in standard export pack

Fields of Application : Automotive glass making machine

Equipment Name : Car Glass laminate equipments

Machinery : Windshields Vacuum Line

Structure : Horizontal

Maximum Glass Size : 1850*1250 mm

Minimum Glass Size : 1000*500 mm

Glass Thickness : 1.6mm– 6 mm

Depth of Bend : Max. 240mm

Cross Bend : Max. 40 mm

Cycle Time : 20s/pc

Dimension : 16000mm (Customized)

Control System : PLC

After-sales Service Provided : Engineers available to service machinery overseas

Port : SHANGHAI,CHINA

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Automobile Laminated Windshields Vacuum Line With Pre-Heating And Pre-Pressure

1. PURPOSE/DESCRIPTION OF PROCESS

This Automobile Laminated Windshields Vacuum Line With Pre-Heating And Pre-Pressure is used to remove the air between two sheets of glasses (Sandwiched glass, two sheets float glass with an interlayer of PVB) , and then take the rubber/silicon seal ring on the edges.

Optional,

We also customized the model both process the front winshield glass and laminated sidelites.

16000mm Pre Heating Laminated Windshields Vacuum Line

2. APPLICATION


Automotive glass vacuum system after bending process, Laminated glass processing line, Windshield processing, Safety glass laminated processing, Automotive glass processing, Truck front windscreen processing

3. PRODUCTION CAPACITY

The transfer speed for FZVPL-10: 20s/pc

4. DESCRIPTION

4.1 Structure

This Automobile Laminated Windshields Vacuum Line With Pre-Heating And Pre-Pressure is composed mainly of:

  • Glass loader
  • Glass heating section.
  • Glass cooling and transition section
  • Vacuum system
  • Glass unloading section

4.2 Technical Parameters

Maximum Glass Size 1850*1250 mm
Minimum Glass Size 1200*400 mm
Glass Thickness 1.6mm– 6 mm
Conveyor Height 1100-950mm +/- 30 mm
Cycle Time 20s/pc

Orientation of Glasses

By convex up (“wings” down)

Deepth of Bend Max 240mm
Cross-curvature Max 40mm
Glass Transfer Speed 3 - 18 m/min
Dimension 16000mm (Customized)
Total power 300 KW
4.3 Utility
Voltage/Frequency 380V/50Hz 3ph (Adjustable according to the customer)
PLC Voltage PLC 220V
Control Voltage 24VDC
Voltage Variation +/-10%
Temperature 18℃~35℃
Humidity 50%(Max≤75%)
5. ADVANTAGES
  • Special design for the heating and cooling system, to effectively reduce the generation of glass bubbles after high pressure.
  • Conveyor with frenquency inverter.
  • Suitable sensors will be installed to detect glass presence.
  • Automatic temperature control

  • Suitable for automobile glass mass production.

Optional

System that can disconnect the vacuum ring automatically of the connection of vacuum of the conveyor.

  • Automatic vacuum valve close
  • Automatic silicon hose removal
  • Automatic vacuum silicon ring removal
  • Automatic silicon ring return

6. PACKAGE AND SHIPPMENT

16000mm Pre Heating Laminated Windshields Vacuum Line

7. LAYOUT (REFERENCE)

16000mm Pre Heating Laminated Windshields Vacuum Line

8. RELATED PROCESSING LINE MACHINES

Windshield Processing Machinery

  • Automatic Glass Loading Machine
  • Auto Glass Pre-processing line (Cutting & Breaking & Grinding Machine)
  • Flat Glass Washing And Drying Machine
  • Auto Glass Silk Screen Printing and Drying And Cooling System
  • Taclum Powder Spraying Machine
  • Glass Bending Machine
  • Automatic Glass Loading Machine
  • Curved Glass Washing And Drying Machine
  • PVB Assembly Line (PVB Film is sandwiched between 2 sheets of glass)
  • Vacuum Pre-Laminate Machine (De-airing of assembled glass)
  • Autoclave
  • Rear View Mirror Button Bracket
  • Glass Inspection Line

16000mm Pre Heating Laminated Windshields Vacuum Line

9. OUR SERVICE

9.1 Pre-sale Service

FUZUAN's professional technical team will provide you with an all-round and timely service before you make the final decision. It includes,

  • Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
  • Help the customer choose the materials, related in the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection etc.
  • Help the customer arrange all the automotive glass processing machines in the workshop.
  • Arrange visits to other glass processing companies.

9.2 After-sale Service

FUZUAN will provide you complete and systematic after-sale service,which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:

  • On-site installation and training.
  • English manual and Video for machine using and maintenance.
  • 1 year warranty period (Except wearing parts) , life-long maintenance.
  • Via remote service, faults can be immediately localized and targeted actions can be initiated.
  • 24 hours technical support by email or skype or whatapp.
  • High-quality spare parts increase the lifetime of your machine, secure the efficiency and smooth production. We provide you a reliable spare parts service. A fast and on time delivery is our top priority.

10. COMPANY BRIEF INTRODUCTION

FUZUAN is located in Rong Yang Industrial Zone, Xishan District, Wuxi, Jiangsu Province China, we mainly provides professional ONE-STOP glass solution for Automotive Glass, including the Laminated & Tempered Processing Lines for vehicle, such as cars, trucks, passenger cars,cart, bus etc. and we are a high-tech enterprise integrating production, R&D, technical service and sales,with our technological expertise and strong focus on successful implementation, we develop solutions that make the difference, for our customers.

FUZUAN 's main service customers includes AGC, SAINT-GOBAIN, VITRO, PGW, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS etc, all major professional glass enterprises in China and overseas.

16000mm Pre Heating Laminated Windshields Vacuum Line

Our main products including:

Many different kinds of Auto glass loading machine, before Bando/Bystronic Line and other process,

Automatic raw glass cutting line N/1 before Bando/Bystronic Line,

Automotive glass pre-processing line,

Glass Cutting, breaking, grinding line, CBGD, full aotomatic type and semi-automatic type,

CNC grinding machine,

Glass drilling machine,

Glass washing and drying machine, both for flat glass and curved glass,

Talcum Powdering machine,

Glass screen printing line, includes the printing machine and the drying machine after printing,

Vacuum pre-laminate machine,

PVB assembly conveyor line,

PVB Stretching and Cutting machine,

Glass bending furnace,

Automatic large/small size glass match machine,

Lamination glass stacking machine,

Automatic conveyor line,

Terminal solding machine, Automatic welding machine

PVC Pre-heat line,

Online resistance and optics detection machine,

Various kinds of glass inspection machine, Tension, resistance, thermal break line detection machine,

Complete set of assembly tooling machine etc.

It can be customized according to the special needs of customers', provide and transformation of various standard automotive glass processing equipments and non-standard equipment.


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